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Objects at Height Products Solutions

Objects at Height Safety

With the exception of Chuck Norris, hurricanes and halitosis, there's little more dangerous than a plummeting object. Regardless of shape or size; power or manual; bucket or bag; your gear needs to be where the job is at - whether that's on our beloved terra firma or 90 flights closer to the spirit in the sky.

In the past, aerial tool and equipment hazard-planning has been an afterthought - or not even a thought. Today, regulators and professionals acknowledge the serious, life-threatening risks of falling objects and are, therefore, instilling rules to ensure proper dropped object protection precautions are followed in the workplace.

Safety of tools and equipment at heights involves the organization and securing of these objects, whether in use or not. Hard hats and steel toes help reduce the damage but in the hierarchy of controls, one wants to eliminate the hazard all together if it's a possibility. For objects at heights, Ergodyne is your go-to source for up-to-date information, training and solutions to keep workers safe and productive on the job.

Drop Knowledge

In 2012, there were 241 fatalities in the U.S. from falling objects (5% of all workplace fatalities). ( Dropped objects can cause injuries/fatalities, damage to equipment and structures as well as a loss in productivity.

In the oil and gas industry dropped objects are among the top 3 causes of fatality. (

Use the Hierarchy of Controls to protect against dropped objects by implementing Engineering Solutions (e.g. tool tethers) in addition to PPE Solutions (e.g. hard hats).

Know the 3 T's of Objects at Height Safety Solutions







Look Out Below

Whether or not they realize it, fans of the old Looney Tunes understand vertical velocity. How many times did Wile E. Coyote think he'd rigged the perfect rock-and-rope device to squash The Road Runner? Invariably, things went south for the poor prairie wolf, and his panicked look flashed on-screen before he vanished from sight as his own concoction dragged him down.

Thanks to gravity, falling objects gain speed the longer and farther they have to fall. While this may be funny in cartoons, it's scary for those who work at high heights. It's this same principle of physics that can turn a harmless torque wrench into a plummeting projectile streaking down from the sky. Fortunately, there are several solutions designed to improve worker safety by reducing the forces required to slow that moving object back to zero.

The Tool Stops Here

An accepted way to keep tools and other gear secure at heights is by tethering. Essentially a leash, the following have been used as tethers: cables, chains, ropes, and webbing.

But those objects can't eliminate gravity - or minimize deceleration. A falling object "caught" by a tether is subject to "shock" loads, instead of impact. This shock is force transmitted instantly to the whole system: the tool, its attachment point, the tether itself, and the tether's anchor. Each of these components needs to be considered.

Objects in Motion

Normally, shock load is not a concern for a hardened steel tool, like a wrench or a pry bar. But a power tool or sensitive instrument is a different story. Internal components may break free or collide. Those lessons were learned by studying worker fall protection: a rigid, static lifeline might keep a body from hitting the ground but could cause whiplash or severe internal injuries.

Keeping It Together

The tether ties this all together. Ideally, it will not only prevent the tool from hitting the ground, but also absorb some of the dynamic force, decelerating the tool to a smooth, safe, uneventful stop, reducing shock loads on the tool, the attachment point, and the anchor. The same rationale that discourages bungee jumpers from using steel cables applies to smaller objects as well.

But a shock-absorbing tether has to be more than a bungee cord from the local home improvement center. Improvised tethers are a risky proposition since they often rely on poorly constructed loops, connections, knots, or other weak points. An engineered tether will be designed and independently tested in both static (hanging) and dynamic (falling) modes, including safety factors for each. Can it be "over-designed?" Sure. A tether designed to catch a falling Jeep would be pretty clumsy to use for an ordinary hammer.

Key selective criteria include the object weight and method(s) of attachment to the tool and anchor. Minimizing the length of the tether reduces the maximum time and distance that the tool can travel, and as a result, the acceleration and forces which must be absorbed. For example, a wrench on a 3-foot tether, held fully extended overhead, could drop a total of 6 feet (3 above the anchor point, plus 3 feet past the anchor point) before fall arrest starts. The same tool on a 2-foot tether has a maximum fall distance of 4 feet until deceleration begins.

Generally, anchoring tools to the worker is discouraged, unless relatively small and light. Even if the potential shock loads are limited, tools anchored to a worker can snag as he or she moves about. Railings, worker hoist buckets, and other designated anchor points are usually a better choice. As with personal fall arrest systems, components need to be selected appropriately and inspected regularly. Worn or damaged tethers and attachments need to be replaced. And anchors may need to be replaced or repaired. If a tether has sustained a severe fall, it has done its job and should be replaced, even if there's no obvious damage.

Formulas Are Your Friend

Some people want hard numbers without a degree in physics. But even simple calculations get confusing when mass technically isn't weight and unfamiliar terms like "Newtons" and "Joules" get thrown around (feel like there is a missing point here). As an industry-wide initiative focused on preventing dropped objects, DROPS (Dropped Objects Prevention Scheme) has published some user-friendly charts, in both metric and imperial versions, along with a calculator that works in a spreadsheet.

These plot the mass of a dropped object against the distance it falls, taking the pain and the exponents out of quantitative answers for the bean counters. Vertical velocity may be fun during skydiving, but on the job, slow, controlled deceleration of worksite tools is preferable. Complex as the calculations can be, the concept itself is much like dropped forces: easy to absorb.

When you're working at heights, dropped objects prevention is important not only for those working on the ground below - but for you as well. Because your tools should help you out - not drag you down.

On-Demand Definitions

VELOCITY - the speed of an object in a specific direction. With dropped tools, that direction is usually down. Velocity = distance/time

ACCELERATION - the rate of change in velocity; how fast the dropped tool picks up speed. Acceleration = meters/second2.

DECELERATION - exactly the same as acceleration, but in a negative direction; how fast the dropped tool slows down.

MASS - an object's resistance to movement or acceleration. When we think of an object's resistance to the force of gravity, we usually think of weight, instead of mass. E.g. the weight of a tool is 3 pounds on Earth, but would be different on the Moon.

GRAVITY - is the force of attraction between objects. On Earth, this results in most objects being drawn to the surface at an acceleration of 9.8 meters/second2 (32 feet/second/second).

FORCE - something that will change the motion of an object in a specific direction. Newton says that an object will remain motionless unless a force acts on it. A dropped tool will be acted on by the force of gravity. The tool will remain in motion unless acted upon by another force, such as being restrained by a tether, or impact with the pavement below. Force = (mass)(acceleration)

STATIC FORCES - indicate equilibrium: the upward force on the anchored tool tether equals the downward force on the tool due to gravity, as long as the tension in the tether does not exceed its tensile strength (say that 5 times fast!).

DYNAMIC FORCES - involves motion, including acceleration. Stopping a dynamic load requires overcoming the inertia of the object, such as a dropped tool, to make it hang like a static load. Dynamic loads generally stress tethers multiple times over the effects of static loads.

POTENTIAL ENERGY - is stored; as in, a large tool resting on a raised platform has the potential to release a lot of energy on the way down. It represents a risk or hazard.

KINETIC ENERGY - is in motion; it is the energy that gets transmitted to a co-workers head or helmet if they are standing underneath the falling tool.

ELASTIC - the capability for a material to deform, then return to its original shape or size. Since deforming the material takes energy, elastic materials are often used to absorb or dampen kinetic energy and restore it as potential energy.

NEWTON - the force required to accelerate an object with a mass of 1 kilogram 1 meter per second. Newton =(kilogram)(meter / second2)

JOULE - the energy required to apply one Newton of force over a distance of one meter. Joule = (Newton)(meter)


Objects at Height Products